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Typical SMT Assembly Methods and Process Flows
13 Jun, 2025
Key Takeaways Overview of SMT Assembly Methods Manual SMT Assembly Semi-Automated SMT Assembly Fully Automated SMT Assembly Metric Value Placement Accuracy ±50μm First Pass Yield 98–99% Energy Consumption 20–30% lower than manual Detailed SMT Assembly Process Flow Solder Paste Application Component Placement Reflow Soldering Quality Control Best Practices for Optimization Design for Manufacturability (DFM) Equipment… Continue reading Typical SMT Assembly Methods and Process Flows
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The Impact of Static Electricity on SMT Assembly Production
13 Jun, 2025
Key Takeaways Problems Caused by Static Electricity in SMT Assembly ESD Damage to Components and Equipment Static electricity poses significant risks to delicate electronic components during SMT assembly: Evidence Type Description Frequency of ESD Damage Up to 30% of electronic failures are ESD-related. Severity of ESD Effects Gradual PCB degradation leads to intermittent circuit failures.… Continue reading The Impact of Static Electricity on SMT Assembly Production
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Technical Issues in VIPPO PCB SMT Assembly and Solutions
13 Jun, 2025
Key Takeaways Understanding VIPPO in SMT Assembly What Is VIPPO in PCB Design? VIPPO (Via-in-Pad Plated Over) is a design technique where vias are plated with copper to prevent solder wicking. Key characteristics: Aspect Details Definition Vias are fully plated to block solder flow into the via during reflow. Advantages - Enables smaller PCB size… Continue reading Technical Issues in VIPPO PCB SMT Assembly and Solutions
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PCB Design for Manufacturability: Meeting SMT Processing Requirements
13 Jun, 2025
Key Takeaways Understanding SMT Assembly and Its Design Needs What is SMT assembly and why it’s useful Surface Mount Technology (SMT) has transformed PCB manufacturing by using machines to place components on the board’s surface. This method is faster and more accurate than older ways. SMT parts are small, allowing boards to be compact and… Continue reading PCB Design for Manufacturability: Meeting SMT Processing Requirements
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How to Clean PCBA with Ultrasonic Cleaning Technology
13 Jun, 2025
Key Takeaways Understanding Ultrasonic Cleaning for PCBA What Is Ultrasonic Cleaning? Ultrasonic cleaning uses high-frequency sound waves (40–80kHz) to create cavitation bubbles, which implode to dislodge contaminants from PCBA surfaces. Key advantages: Industry Applications Sector Cleaning Requirements Medical Biocompatible cleaners for implantable devices Aerospace Zero-residue standards for high-reliability systems Automotive Removal of flux and thermal… Continue reading How to Clean PCBA with Ultrasonic Cleaning Technology
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The Role and Benefits of X-ray in SMT Processing
13 Jun, 2025
Key Takeaways Understanding X-ray Technology in SMT Processing How X-ray Works in SMT Inspection X-ray systems emit radiation through PCBs, creating images based on material density: Evolution of X-ray in Electronics Manufacturing Generation Technology Resolution Application Scope 1st 2D Transmission 5–10μm Basic solder joint check 2nd 3D Tomography 1–5μm BGA/CSP defect detection 3rd 3D Volumetric… Continue reading The Role and Benefits of X-ray in SMT Processing
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